Dissertation > Industrial Technology > Metallurgy and Metal Craft > Metal pressure processing > High-energy forming > High-pressure liquid molding

Design and Development of Pre-process System for Sheet Metal Hydroform Simulation Based on UG NX

Author JinXia
Tutor LiuYuQi
School Huazhong University of Science and Technology
Course Materials Processing Engineering
Keywords Sheet metal Hydroforming Numerical Simulation Preprocessing
Type Master's thesis
Year 2009
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Sheet hydroforming technology is the most recent decades, the rapid development of new plastic processing technology , to complete the forming of the complex sheet parts and obtain a better surface quality , and can greatly save the cost of the mold . Small quantities , many varieties of market demand , to further promote the application of sheet metal hydroforming technology , but the forming process parameters ( the hydraulic loading path BHF setting) is difficult to determine , using repeated tryout production , cost a lot time and resources . With computer assisted analysis will help designers to solve this problem . ? Topics research was supported by the National Natural Science Foundation project \For sheet metal hydroforming technology characteristics , based on the platform of UG NX , developed a sheet metal hydraulic forming simulation pre - processing system . This article for hydraulic sheet metal forming process , combined with the finite element analysis process , the the preprocessing system design thinking , detailed system functional requirements analysis ; way to do data processing of pre - processing system in accordance with the characteristics of the UG system Introduction ; design the framework of the overall structure of the system . Papers on hydraulic sheet metal forming simulation key technology to carry out a detailed analysis of the pre - treatment system , the principle of the division of sheet metal grid optimization tools grid parameters ; forming and purely hydraulic tools to hydroforming automatic assembly problems ; variety of hydraulic curve definition loading mode and BHF were designed for two different hydroforming . Finally, two typical car outside cover : automobile front fender and the car roof , for example , the application of the system to create a finite element analysis model , the solver FASTAMP and after processing to calculate and display the results . By a large number of tests , the system has a friendly interface , simple operation , the process is clear , powerful , stable performance .

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